OEKO-TEX® Standard 100 Class I Certified Kolkata HQ • Est. Excellence 10.8L Meters/Mo Finishing

Precision Fabric Engineering & Industrial Weaving

Arun Trading Company delivers world-class woven fabrics engineered for baby articles, apparel, and technical textiles. Powered by 16 Tsudakoma Air-Jet Looms, Karl Mayer Sizing, and Riley 7-Ball Steam Calendaring.

0 Monthly Sizing Output
0 Monthly Weaving Capacity
0 Calendaring Finishing/Mo
Arun Trading Weaving Floor Air-Jet Looms
Tsudakoma Air-Jet Weaving Floor ▶ Click anywhere to watch live 7-Ball Calendaring video
Verified Global Compliance

OEKO-TEX® STANDARD 100 Certificate

Arun Trading Company is officially certified by Hohenstein Laboratories GmbH & Co. KG (Germany) under Certificate No. 26.HIN.44222. Tested for harmful substances and guaranteed safe for humans & infants.

Product Class Class I (Baby Articles - Annex 6)
Certificate Validity Valid until 31.03.2027
Testing Body Hohenstein Labs (Bönnigheim, Germany)
Compliance Standards REACH, SVHC, POP, GB18401 & ECO PASSPORT

Scope: Woven fabrics made of 100% cotton, polyester/cotton in raw white, sized, white, bleached white, reactive yarn dyed, pigment dope dyed, reactive & disperse fibre dyed.

OEKO-TEX®
STANDARD 100

Cert # 26.HIN.44222
Hohenstein HTTI

Production Sequence & Machinery Flow

From raw yarn sizing to 7-ball steam calendaring and digital selvedge inspection, our integrated workflow guarantees uncompromised quality for Style #3517 and complete fabric range.

01

Stage 1: Warp Yarn Sizing

Warp ends sized on 2012 Karl Mayer high-speed sizing unit running at 800 RPM. Sizing pickup maintained at 18% (retaining 17–17.5% post weaving).

Karl Mayer (2012 Model) Speed: 800 RPM 30 Employees Capacity: 270 MT / Month
Karl Mayer Sizing Machine
02

Stage 2: Precision Air-Jet Weaving

Weaving executed on 16 units of Tsudakoma Model ZAX 9100 (190 cm width) Air-Jet looms operating at 700 RPM speed with zero structural distortion.

Tsudakoma ZAX 9100 (190 cm) 16 Looms Fleet Speed: 700 RPM Capacity: 1.5 Lakh Meters / Month
Tsudakoma Weaving Looms Floor
03

Stage 3: 7-Ball Steam Calendaring Finishing

Calendaring processed on heavy-duty 7-Ball machine by Riley & Co. (3 Steel Balls @ 2 MT each + 4 Cotton Balls @ 3 MT each). Fabric is impregnated in saturated steam chamber at 115°C with 2 kg/cm² steam pressure.

Riley & Co. 7-Ball Unit 115°C Steam Impregnation 50 Employees Capacity: 10.80 Lakh Meters / Month ▶ Play Video
7-Ball Calendaring Machine
04

Stage 4: Tensionless Inspection, Rolling & Packing

Final inspection on Super Engineering tables with top & bottom illumination, tensionless movement, selvage guider, counter-meter length tracking, and crease-free rolling (0–60 m/min variable speed).

Super Engineering Inspection Top & Bottom Illumination Selvage Alignment Capacity: 8 Lakh Meters / Month
Fabric Inspection and Rolling

State-Of-The-Art Machinery Fleet

Our manufacturing plant is equipped with world-leading European and Japanese machinery designed for maximum speed, consistency, and textile perfection.

Warp Sizing Unit

Karl Mayer (2012 Model)
  • Operating Speed: 800 RPM
  • Sizing Pick-up: 18% initial (17.5% final)
  • Dedicated Team: 30 Specialized Technicians
  • Automation: Digital tension control
Monthly Capacity 270 MT / Month

Air-Jet Weaving Looms

Tsudakoma ZAX 9100 (190 cm)
  • Fleet Size: 16 Air-Jet Looms
  • Looms Speed: 700 RPM High Efficiency
  • Dedicated Team: 18 Weavers & Operators
  • Fabric Width: Up to 190 cms
Monthly Capacity 1.5 Lakh Linear Mtr

7-Ball Calendaring Machine

Riley & Co. (UK Make)
  • Roll Config: 3 Steel Balls (2 MT) + 4 Cotton Balls (3 MT)
  • Operating Temp: 115°C Saturated Steam
  • Steam Pressure: 2 Kgs / sq cm
  • Workforce: 50 Operators
Monthly Capacity 10.80 Lakh Meters

Inspection & Rolling

Super Engineering (India)
  • Illumination: Top & Bottom dual illumination
  • Speed Control: Variable 0 - 60 mtrs / min
  • Selvage Guider: Straight uniform winding
  • Workforce: 4 QA Officers
Monthly Capacity 8 Lakh Meters

7-Ball Steam Calendaring Video Tour

Experience our 7-ball Riley & Co. calendaring machine in full industrial operation. Watch fabric passing through 115°C saturated steam impregnation rolls.

Fabric Swatches & Product Range

We manufacture a broad spectrum of woven cotton, poly-cotton, bleached white, and OEKO-TEX certified fabrics tailored for global garment manufacturers.

ATC Style 3517 Woven Fabric Flagship Style

Style #3517

High-density woven cotton fabric processed through 18% Karl Mayer sizing and Riley 7-ball calendaring for maximum softness and strength.

100% Premium Cotton Inspect Swatch
ATC #3320 Fabric Swatch Sample Code

ATC #3320

Natural greige cotton fabric with consistent thread count, high tensile strength, and minimal bow/skewness.

2 Mtr Sample Available Inspect Swatch
ATC #30/30 Fabric Swatch Woven Canvas

ATC #30/30

Heavy-duty balanced weave fabric ideal for protective workwear, home textiles, and structured apparel.

Cotton / Poly-Cotton Inspect Swatch
ATC #OSKAR White Fabric Swatch Baby Class I

ATC #OSKAR

Crisp bleached white fabric pre-certified for OEKO-TEX® Standard 100 Annex 6 Class I baby articles. Ultra-gentle skin feel.

Hypoallergenic Infant Grade Inspect Swatch

SOP: Control of Non-Conforming Product

Our factory operates under strict standard operating procedures covering raw yarn receipt through warping, weaving, calendaring, 4-point inspection, and final dispatch.

Yarn Rejection
< 0.5%
Loom Defect Rate
< 0.2%
Inspection Protocol
4-Point
OEKO-TEX Audit
100% Pass
Covers yarn receipt, storage, warping/sizing, air-jet weaving, greige inspection, calendaring, and final packing. Managed directly by QC Inspector, Production Supervisor, QA Manager, Stores, and Maintenance.
Identifies yarn defects (count variation, shade mismatch, thin/thick places, oil stains) and fabric defects (broken ends, missing picks, holes, slubs, barre, streaks, bowing/skewness, finish out of spec).
1. Incoming yarn receipt check.
2. Warping & beam prep inspection.
3. Air-Jet loom patrol check (every 30 mins).
4. Greige fabric table inspection.
5. Final 4-point inspection before roll packing.
Machine is stopped immediately upon defect detection. Lot/roll is isolated with explicit HOLD / REJECT tags recording date, machine ID, operator, and defect type.
Defective material undergoes Root Cause Analysis (Man, Machine, Material, Method) to determine Rework, Concession Use, Downgrade (Seconds / B-Grade), or Scrap Disposal.

Contact Arun Trading Company

Reach out to our textile engineering and sales team for sample swatch requests, custom fabric specs, pricing, and factory visits.

Head Office Address

28, Flat No 9, 1st Floor
Dr Meghnad Saha Sarani (Known as Southern Avenue)
Kolkata - 700 026, West Bengal, INDIA

Mobile / Phone

+91 98310 08608

Quality Certifications

OEKO-TEX® STANDARD 100 Class I (Cert # 26.HIN.44222)

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